Brew Head Insulating Gasket Replacement

Turn the module's power switch to the off position.

Using the 6mm hex wrench, remove the cover plug from the right side of the brew group.

Using the 1/8" hex wrench, remove handle shoulder bolt.

Place the handle in the center position to prepare for removal.

In one smooth motion, firmly pull the handle straight back towards you, and out of the brew head.

Remove the three screws that secure the brew group bayonet ring. These may be 3mm hex head or slotted screws.

Remove the bayonet ring.

Using the 2.5mm hex wrench or flat head depending on age of tap, remove the brew group display cover screws.

Remove the display cover.

Remove the plastic bezel.

Remove the 4 phillips screws that hold the circuit board assembly in place.

Gently pull the circuit board assembly out of the group head.

Remove the electrical connector from the back of the display assembly.

Using the 3mm hex wrench or flat screwdriver, remove the 3 screws that secure the brew group.

Position the brew group as shown in the photo.

Using the 5mm hex wrench, remove the 3 screws that hold the bracket to the brew group.

Gently separate the bracket from the brew group.

Remove and clean the old gasket material from the group.

Apply rubber max thread sealant to all 3 bracket screws.

Align the gasket using the 3 holes in the bracket, and start the top screw. Leave the screw slightly loose to aid in aligning the other 2 screws.

Insert the rest of the screws and evenly tighten all 3 screws.

Using a sharp knife, slot the gasket as shown.

Place the gasket around the brew group as shown.

Apply rubber max to the 3 screws that secure the brew group. ( not shown )

Carefully position the brew group and gasket for re-assembly, insert and tighten the screws.

Plug the electrical connector back into the circuit board assembly.

Place the plastic bezel and display cover back in position for re-assembly.

Using the 2.5mm hex wrench or flat screwdriver, install the 2 screw that hold the cover in place.

Lubricate handle before re-installing.

Carefully re-install the handle by positioning above the handle slot and applying downward force.

Using the 1/8" hex wrench, re-install the shoulder bolt that holds the handle in place.

Using the 6mm hex wrench, re-install the cover plug.

After adding rubber max thread sealant to all 3 mounting screws, re-install the bayonet ring, using the 3mm hex wrench or flat screwdriver.

Ensure that everything is operating correctly by making yourself some espresso.

Sip it slowly, you earned this.